Mazda5 This new sport van from Mazda offers the interior size and usefulness of a minivan with the feel and spirit of a sport compact.

Smooth idler pulley broke off leaving stud in place 2.5 engine on GT

Old Aug 4, 2022 | 06:32 AM
  #1  
CowboyErik's Avatar
Thread Starter
|
Junior Member
Joined: Feb 2018
Posts: 13
Likes: 0
From: Cincinnati Ohio
Default Smooth idler pulley broke off leaving stud in place 2.5 engine on GT

I got a bit of a disaster, with no warning of any kind, my smooth idler pulley near alternator broke off leaving stud in block, how is this designed to be removed?



 
Reply
Old Aug 4, 2022 | 12:25 PM
  #2  
huesmann's Avatar
Member
Joined: Nov 2021
Posts: 31
Likes: 0
From: Maryland
Default

Looks more like a bolt than a stud. You're saying it broke off—did it break off flush with the front of the block, or is there any bolt sticking out now that the idler pulley is gone?
 
Reply
Old Aug 4, 2022 | 02:40 PM
  #3  
CowboyErik's Avatar
Thread Starter
|
Junior Member
Joined: Feb 2018
Posts: 13
Likes: 0
From: Cincinnati Ohio
Default yeah, about 1 " of broke bolt

yeah, it's in there stuck, can't see it, about 1 inch worth of bolt, the the thickest bolt either, can't see it or grab it, just know it's there, new pulley won't thread, very tight working space
 
Reply
Old Aug 5, 2022 | 01:28 AM
  #4  
CowboyErik's Avatar
Thread Starter
|
Junior Member
Joined: Feb 2018
Posts: 13
Likes: 0
From: Cincinnati Ohio
Default

after moving the alternator my tech say he sees the broke off part of the bolt coming out the other side of the external mount, should screw out and not even be under pressure, fingers crossed!
 
Reply
Old Aug 7, 2022 | 02:52 PM
  #5  
huesmann's Avatar
Member
Joined: Nov 2021
Posts: 31
Likes: 0
From: Maryland
Default

How'd it get sheared off though?
 
Reply
Old Aug 8, 2022 | 06:14 AM
  #6  
CowboyErik's Avatar
Thread Starter
|
Junior Member
Joined: Feb 2018
Posts: 13
Likes: 0
From: Cincinnati Ohio
Default

don't really know, maybe the AC and alternator load at same time and the heat, plus the age 2012 to 2022 were to much for it. the remaining bolt screwed out without a fight after removing alternator to reveal the area, the threading for the bolt is external and not into the block, taking pics later today
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Deathwish657
Mazda MPV
0
Oct 13, 2012 09:18 PM
Captn
Mazda Millenia
8
Jan 7, 2011 08:57 PM
Sprinterfan
Mazda BT 50 & Pickup Trucks
0
Mar 21, 2010 07:27 AM
jd3612
Mazda Millenia
1
Apr 11, 2008 05:14 PM
Oldtimer
Mazda 323,Mazda 626 & Mazda 929
0
Nov 15, 2006 01:08 AM


Thread Tools
Search this Thread

All times are GMT -5. The time now is 11:20 AM.