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-   -   fuel gauge not working... (https://www.mazdaforum.com/forum/mazda-bt-50-pickup-trucks-18/fuel-gauge-not-working-19555/)

nemo Jul 26, 2009 08:36 PM

fuel gauge not working...
 
89 b2200 carburated.
the fuel gauge doesn't work and i'm wondering what wires to trace/ where to look... any help?

hixx Jul 27, 2009 06:08 AM

The sending unit is in the tank and i have never seen it be anything else but that. Removing the bed is the prefered method of replacement..

Cusser Jul 30, 2009 07:59 AM

Highly likely the issue is the fuel sender in the tank, just old. I actually cleaned my sending unit and BENT the contact arm in a little to restore operation, about two years ago.
Disconnect cable release (if yours has one) and the two rubber hoses at the gas fill assembly (loosen and raise bed slightly [see below] to remove the larger one).
Remove the three 17mm-head bolts on the passenger side bed frame.
Loosen the corresponding bolts on the driver's side, about about 2/3 of the way. Use a 16 inch 2 x 4 on a floor jack to lift up the passenger side of the bed Tighten the jack, and up tilts the bed. I used a 1/4 inch drive ratchet, with 1/4 inch socket and a #2 Phillips bit (and two hands to hold it straight). All mine loosened, but maybe because I'm in Arizona there was no rust; I replaced with 7mm head hex head screws (4mm thread x 8mm long, with a wavy washer). To line up the bed so I could get the three 17mm head bolts back in on the passenger side, the bed needed to be jacked up a little, then I could use my weight to shift the bed a little from one side to the other.

Note: by the way, the new sending unit I special-ordered was bad at the shop (I took in my multimeter to test it) so I never took possession of that. This was a $50 made-in-China part, not from the Mazda dealer. So I fixed mine instead.


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